How Uppers Are Designed & Cut for Bespoke Dress Shoes
Gentleman's Gazette Gentleman's Gazette
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 Published On Oct 3, 2022

We discuss the process of cutting leather on a bespoke shoe: https://gentl.mn/uppers-design-cut-be...

#uppers #bespokeshoes #notsponsored

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GUIDES YOU DON'T WANT TO MISS:
→ "Trial" Bespoke Shoes: https://gentl.mn/bespoke-trial-shoe
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→ Allen Edmonds - Has Quality Decreased?: https://gentl.mn/value-review-allen-e...
→ Crocodile & Alligator Leather - Why So Expensive?: https://gentl.mn/crocodile-alligator-...
→ Chromed Tanned vs Vegetable Tanned Leather: https://gentl.mn/chrome-vs-veg-tanned-3

VIDEO CREDITS:
→ Script: E.J. Daniels
→ Camera & editing: Chris Dummer
→ Visual Supervisor: Preston Schlueter

Bespoke Shoes Created by Amara Hark Weber
Visit Amara at http://harkweberstudio.com

IMAGE CREDITS:
→ @gazianogirling
→ Wayman Bespoke

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00:00 Creating the Uppers the Uppers Introduction

Uppers are part of the shoe that covers the top and sides of the foot. The shape of the uppers dictates the overall style of the shoe as well as the comfort.

00:58 Necessary Tools

In order to create the uppers, we actually need quite a few tools; the most important ones, according to Amara, are really sharp knives. Sometimes they look like an X-Acto knife without the extensional blade.

02:24 Pattern Making

She needs a pencil for notation and a clear ruler. She also utilizes division makers or spacers to ensure that distances are kept and that everything looks neat in a final product. You also see a paddle or a honing strip to keep the knives sharp. Then, there are a number of plastic templates – also known as “French curves” – which make it easier to create a pleasing line on the patterns on the leather.

08:35 Designing Pattern and Broguing Details

You create a pattern first. How much time you actually spend discussing the individual pattern depends on the complexity of your design and your ideas.

14:53 Pattering the Tongue & Lace Holes

With this process, Amara helped me to keep track of the different angles, designs, and cutouts, so we could make sure the shoe overall was consistent.

16:40 Constructing the Pattern

Time to make the patterns that would allow Amara to cut it on leather. Amara cut off the tape from the last just like with a trial shoe, and then, she applied a paper backing to it to prevent any type of distortion. She cut the edges to help everything lay nice and flat. Amara pricked guide points in the pattern that allowed her to always easily line them up.

20:45 Paterring the Lining Leather & Structural Support

A structural support leather in a shoe is typically not something you find in most ready-to-wear shoes except more higher-end ones like Edward Green, for example.

22:40 Crafting the Tongue

Two methods. First, she could make it as a separate piece and then, later, stitch it in, or she could cut it out as one piece with the rest of the section.

23:14 Cutting the Leather - Clicking

Time to cut the leather. Historically, it has been called “clicking” because there’s a clicking sound the knife makes when it leaves the leather after cutting it. In the more modern times, you may also hear a click sound of the presses when they put pressure on the die, and it hits the leather.

26:13 How the Leather is Cut

Amara split the hide down the center because she said you should never cut a piece of upper across that center line. It stretched in a different way and that, overall, it wouldn’t be good for the final product.

28:42 Selecting & Cutting the Lining Leathers

Now it’s time for the lining, then we need the structural pieces, and then it all has to be assembled.

31:37 Conclusion

I think having witnessed the entire process, I have a much higher appreciation for the level of detail and craftsmanship that goes into such a shoe. Because the lining doesn’t really show on the outside, you don’t need the ultimate precision needed for the upper leathers. There’s also more excess that is then later trimmed off.

Overall, making and cutting the linings is quicker than the uppers by a long shot. So, now that the leathers are cut, they must be sewn together.

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