Broken Rusty Vice Restoration
Waz Make Here Waz Make Here
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 Published On Jun 18, 2021

I found this unbranded vice a year ago at a scrap yard. Other than the rust pitting, there was damage to the jaws, the handle was seized, and the spindle nut was completely missing.
I could see it needed a lot of work, but had the potential to be a nice tool. I finally got around to restoring it.

Some additional notes before you comment;
►When clamping the moving jaw of the vice at the mill, I put some screw jacks between the cast iron flanges to prevent damage.
►The alignment surfaces were only touched up with a wire brush and scotch brite to preserve the alignment. I checked the alignment of these and they were very straight, even after my welding
►To prevent annealing the jaws, I limited the amount of welding when removing the stuck screws, and while surface grinding I applied coolant before each pass. A test with a file shows they are still hard
►The screws were made using 4140 for longevity
►I honestly have no idea what the original spindle nut looks like, I made up something with what I had on hand
►All cast iron stick welding was using cast iron nickel electrodes
►Vice is the correct wording in Australia, American english uses vise

If you are in Australia and want hobbiest sized offcuts, check out Tyne Valley Metals:
♦ https://www.ebay.com.au/str/tynevalle...

I post some updates on instagram:
♦   / tom.make.here  

I have a patreon accout if you want to help support the channel:
♦   / tommakehere  
I post some exclusive behind the scenes content here as well

I sell tools and plans on my store:
♦ https://www.etsy.com/au/shop/TomMakeHere

Time stamps:
0:00 Intro
0:22 Disassembly
1:31 Cleaning the castings
1:55 Repairing casting defects
3:10 Thread repairs and thread inserts
4:02 Making new screws
4:50 Repairing the handle
6:35 Making a spindle nut
7:35 Restoring the spindle
8:39 Restoring the spring
9:00 Restoring the washers
9:50 Restoring the jaws
10:53 Painting
11:29 Reassembly
12:17 Final Reveal
12:46 Testing the vice

If you enjoyed this video, let me know below! ▼

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